O-rings appear to be O. Install tiller handle with bushings to bracket. Install spring, ball, lubricated o-ring and plastic seat to manifold. Center outboard on the transom. Remove water pump base by lifting gently as — Impeller blades are cracked, torn, or worn. Drive upper dowel pin a into its hole until seated. Manually shift outboard shift actuator lever to neutral.
Specific gravity of electrolyte varies not only with per- The following basic rules apply to any battery charg- centage of acid in liquid, but also with temperature. Flush eyes with water immediately and see a doc- tor. Retain the piv- ot pin bushings from the clamp brackets and trim unit. Whether you're making a simple repair, or doing a complete restoration, these manuals are sure to make the process easier. Position trim into position and drive pivot pin into swivel bracket and through shock rod until pivot pin is flush with swivel bracket. Top Groove — Chromed Ring Bottom Groove — Steel Ring 2.
Using a suitable punch, drive lower pivot pin into Manual Tilt System clamp bracket and trim cylinder assembly until Installation pivot pin is flush with outside surface. Use suitable punch to drive out lower pivot pin. Check the armature on a growler for shorts. Replace sliding clutch if jaws are rounded or 1. Reassembly Forward Gear Bearing Race 1.
Slide clutch short shoulder faces forward gear over propeller shaft aligning cross pin hole with slot in propeller shaft. Driver Shaft Holding Tool 91-56775 13. Inspect shift cam for wear or galling. Inspect reverse gear clutch jaws for wear. Allow unit to stand five minutes, then proceed to 11. Run the engine for ten minutes to allow treated fuel to reach the carburetors. Reinstall cam retainer and secure with screws place with screw.
Check fuel in tank and replace or add whichever is Contaminants water, dirt, etc. Hold throttle arm against full throttle stop screw. Install sacrificial aluminum anode to reservoir bracket placing ground strap between bracket and anode, as shown. Fill top of shock rod assembly with fluid to top of cylinder. Remove check ball components from shock rod Shock Rod Disassembly piston. If we can provide additional assistance of any kind please feel free to and tell us what you need. Tilt outboard to the full up position and support with tilt lock pin.
Refer to installation instruc- tions supplied with the mounting kit before drilling any holes. Carbon often combines with insuf- Exhaust Emissions ficient oxygen one carbon atom with one oxygen Standards atom. Unscrew plug from manifold and remove ball. Check to see that o-rings are placed on bottom of pump. Manual release valve and Manual release Inspect manual release valve. Holding components in place lever facing for- 2.
Snap Ring Pliers 91-24283 3. Secure power trim assembly in a soft jaw vise. Install lower pivot pin bushings into the clamp brackets and trim unit. Place seal on longer shoulder side of tool. Remove roller bearing assemblies from crank- shaft. Tighten retainer screws into lower mounting holes when using mounting kit. Install steering link rod per illustration.
If bearing is rusted or does not roll freely, replace 10. Manual release valve and O- valve and O-ring rings appear to be O. Clean components in solvent and dry with com- pressed air. To aid in future removal of the propeller, liberally 6. Clymer Mercury Outboard manuals are written specifically for the do-it-yourself enthusiast. Cut sta-strap securing stop switch harness and ver and remove bolt and lever from bracket. Insert screws to shock rod cylinder and torque to 100 lb.
With retainer installed in pump body, break re- Reassembly tainer rod from retainer by bending sideways. These points should be lubricated at least once a year by an authorized dealer. Secure propeller nut to the shaft with cotter pin. Remove connecting rod cap from connecting rod Crankshaft Installation being installed. Install lubricated o-rings to end cap.
Above 5000 feet, however, it is recommended that main jet size be reduced as shown per 1000 feet 304. Bearing Carrier Seal Installer 91-817007. Remove cover, washer above impeller , impel- housing. Using this repair manual is an inexpensive way to keep your vehicle working properly. These passages connect both the cylinder down and up cavities together, along with the reservoir, allow- ing the engine to be raised or lowered. Increase distance by 1 in.